Might it also depend on the material the ship's hull or armor is made from as well?
I am assuming that the standard merchant ship's hull is made from 40 pound/25 millimeter HY-80 steel, similar to what has been used in submarines. Over that is a layer of insulation, with a thin additional layer of highly reflective aluminum alloy. If the ship does not have retractable landing pads, then the insulation layer is inside of the steel hull on the bottom of the ship, along with an additional layer of structural steel to support the hull in landing.
Different materials will make a difference, as will going to a thinner steel hull for smaller ships. The 40 pound/one inch thick hull is definitely an overly conservative design, but it matches what I once calculated for ship hulls based on Supplement 7:
Traders and Gunboats and the
ANNIC NOVA adventure. I should note that this type of plating is much stronger than the plating used on current nautical merchant ships using mild steel, and in World War 2, HY-80 steel would have been classed as armor plating. You could build the ship hull out of mild steel of equal thickness for say one-half the price, and still have a very strong hull.
Like what kind of materials do ships use for armor in your setting?
First, Titanium. Titanium and steel are two different materials entirely, so it would be more accurate to say Titanium plating. Titanium is lighter than steel and as strong, so that on a weight basis, a Titanium plate is gong to be thicker and as a result, much stiffer than a steel plate of equal weight and be much stronger in resisting impacts due to the greater thickness. It is also highly resistant to corrosion, and would be ideal for ships having to operate in corrosive atmospheres on a regular basis. However, it is also currently between 8 and 30 times more expensive than steel alloy plate. Now, assuming that in the future titanium processing technology improves so that plating is closer in cost to steel, I would assume the cost increase for a hull made of titanium with a weight equivalent of 40 pound steel plate to be 5 times as expensive. This will give you a corrosion-resistant hull, with the hull plating 3 times stiffer than steel of equal weight, resulting in fewer structural members being required, and about twice as hard to penetrate as an equivalent weight of steel. Considering the reduction in structural members required, resulting in fewer man-hours needed, I would say that a hull made of titanium should cost about 4 times that of a steel hull. That cost can be reduced by reducing the thickness of the titanium. As I have said, I am being overly conservative with my hull thicknesses.
Crystal Iron, I will simply say no, for what I regard as good and sufficient reasons that I do not wish to spell out here.
Superdense and Bonded Superdense. As I understand it, this is steel that has been collapsed into a smaller thickness, increasing its density, and therefore strength and resistant to penetration. First, you will need to fabricate the steel plating, correctly shape it, and then collapse the plating. That is going to take some form of sophisticated technology, which I cannot view as being cheap to make or use. You are going to need to correctly shape it before collapsing it, as once collapsed, you are not going to be able to shape it afterward. As I may be allowing collapsium in the sector, I have to make allowance for this. As to cost, I will be figuring Superdense at 20 times the cost of a standard steel hull, and Bonded Superdense at 100 times the cost of a standard steel hull. Essentially, that material will be for warships only.
Hull costs are going to be lowered, as that should compensate for some of the increase in cost of armor.
It should also be noted that steel and titanium plating, while good at stopping gamma and x-ray radiation, is not at all good for stopping neutrons, which was the reason for the neutron bomb. To stop neutrons, you want either very light material, or something with a very high neutron capture radius, like gadolinium or hafnium.